World's Most Efficient Flexible OLED

OLEDs could be printed on plastic, which is several meters wide by 100s of meters long

High-Efficient Flexible OLED on Plastic   Researchers in the University of Toronto's Department of Materials Science & Engineering have developed the world’s most efficient organic light-emitting diodes (OLEDs) on plastic (posted: October 30, 2011). This result enables a flexible form factor, not to mention a less costly, alternative to traditional OLED manufacturing, which currently relies on rigid glass. 

OLEDs provide high-contrast and low-energy displays that are rapidly becoming the dominant technology for advanced electronic screens. They are already used in some cell phone and other smaller-scale applications.

The current state-of-the-art OLED is produced using heavy-metal doped glass in order to achieve high efficiency and brightness, which makes them expensive to manufacture, heavy, rigid and fragile.

“For years, the biggest excitement behind OLED technologies has been the potential to effectively produce them on flexible plastic,” says Materials Science & Engineering Professor Zheng-Hong Lu, the Canada Research Chair (Tier I) in Organic Optoelectronics.  Using plastic can substantially reduce the cost of production, while providing designers with a more durable and flexible material to use in their products. 

The research, which was supervised by Professor Lu and led by PhD Candidates Zhibin Wang and Michael G. Helander, demonstrated the first high-efficiency OLED on plastic. The performance of their device is comparable with the best glass-based OLEDs, while providing the benefits offered by using plastic.  “This discovery, unlocks the full potential of OLEDs, leading the way to energy-efficient, flexible and impact-resistant displays,” says Professor Lu.

Wang and Helander were able to re-construct the high-refractive index property previously limited to heavy metal-doped glass by using a 50-100 nanometer thick layer of tantalum(V) oxide (Ta2O5), an advanced optical thin-film coating material. This advanced coating technique, when applied on flexible plastic, allowed the team to build the highest-efficiency OLED device ever reported with a glass-free design.

According to Michael G. Helander, a future product could be wallpaper, used to cover the walls in your living room. To produce the OLED wallpaper, will be similar to printing a newspaper; such as running the plastic through the same type of printers that are used to print ink on newspapers. 

Helander also mentioned that they have been working on this project for a couple of years and there are “fundamental issues” that go into the optical design and go into the electrical design, as well as changing the different layers of the OLED to achieve higher performance levels.  Currently, everything is on a “lab-scale” using little pieces of plastic (few centimeters); however, as the flexible OLEDs are scaled-up to “mass-production” the OLEDs could be printed on plastic, which is several meters wide by 100s of meters long.

 See Video Interview at – http://www.engineering.utoronto.ca/About/Engineering_in_the_News/Engineering_Researchers_Create_World_s_Most_Efficient_Flexible_OLED.htm

Source: University of Toronto